Product Description

Steel Slitting Cutting  Producing line 
1500mm Coil Width High Precision Cut to Length Line Machine for Metal Sheet is mainly used to cut metal plate for required length acccording to user. It is automatic cut length while set required length datas on Plc system. For this machine, we design it to suit 5 groups different length data, while 1 group product is finished, the cut to length machine will start to produce the next group product automatically. It is very simple and safe for machine operator. The Cut to lenght machine Line includes manual decoiler, cut to length machine and output table.

1. Component line1

No.	Name	Unit	Qty
1	Automatic uncoiler	set	1
2	Leveling Cutting machine	set	1
3	Sliting device	set	1
4	Control system	set	1
5	Hydraulic system	set	1
6	out-put table	set	1
7	pneumatic stacker	set	1
8	Receiving table	set	1
9	recoiler	set	1

Product parameter 

Series	Details	Parameter
ProducT	Raw material	PPGI /PPGL
	Material thickness	0.25-0.8mm
	Product cutting length	Adjustable
	Coil ID	508 mm
	Coil width	1550 mm
	Coil weight	15T
Decoiler	Work type	hand type
	Structure	Steel channel for basic frame
	Loading capacity	5 Tons
	Coil inner diameter	550-610 mm(adjustable)
	Max coil width	121 mm
Roll forming  machine	Feeding device	Platform, the width is adjustable
	Roller shaft	Shaft material: 45# steel
		Shaft diameter: φ70 mm
	Roller	Roller material: 45# steel
			Roller spacer	Anti rusty treatment
	Work speed	25m/min
	Main structure	Middle plate weld with structure
	Motor power	5.5KW ,ZheJiang LICHAO BRAND
	Transmission	1.0INCH CHAINS
	Machine basic frame	400# H steel welded with diagonal bracing inside
	Bearing	Chinese famous brand: HangZhou
	PLC control system	Frequency brand	Delta (original)
PLC brand PLC		Delta (original)
Screen type		Touch screen also have button
Screen language		English / Chinese/Arabic
Low voltage apparatus		ZheJiang DELTA
Encoder		Omron
Function		Cutting to length, quantity and work speed control.
Hydraulic system	Work type	Hydraulic cutting
	Driving type	By pillar type cylinder
	Hydraulic motor power	4.0KW
	Cutter material	Cr12
	Cutting length tolerance	±1-3mm
Product collect table	Length	3m
	Width	1.3m
	Structure	Shaped steel welded
Machine weight	Around 4Tons

Detailed photo 

Decoiler ( Selectable configuration ):
Optional configuration ): Hydraulic decoiler; 

Loading Lecel: 5tons(common), 8tons, 10tons, 15tons or as requirement;
Loading Width: Max. 1250mm or 1650mm (common);
Loading Inner Diameter: φ450-550mm;
Loading Outer Diameter: Max. φ1500mm

Forming station :

With feeding material guide, body frame made from H450 type steel by welding
Side wall thickness: Q235 t30mm ;
Tie rod:ф22 Galvanized
Rollers manufactured from Gcr15/Cr12 steel,CNC lathes,Heat Treatment,hard Chrome Coated
with thickness 0.04mm,surface with mirror treatment
The warranty for the rollers is 2 years
Shafts Diameter=ф90 mm,precision machined
Gear/Sprocket driving,about 10-step to form
Main Motor=18.5KW , Frequency speed control
Speed redcucer motor:K series;
Size changing motor:6pcs, Automatically controlled by PLC Programing.
Sliding block:150*150mm;
All the screw bolts with grade 8.8
Real forming speed 20m/min (depending on the number of punching holes)With squareness roller setup

Post Hydraulic Cutting Device Post to cut, stop to cutting,Three pieces type of cutting blade design, no blanking 
Hydraulic motor:5.5 KW ;
Cutting tool material: Cr12MoV
The cutting power is provided by the main engine hydraulic station

 

Slitting Machine 

PLC Controller & Hydraulic System

Collect Product Table 

 

1.   Automatic Stacker (optional configuration)–Length: According to customized;
2.   Manual Simple collecting product table (standard configuration)–Length: 3m(common) or as customized.

Product feature 
1 More efficient and accurate execution of production orders;
2. High equipment reliability;
3. Little waste of materials and energy;
4. High productivity;
5. High quality materials, get a longer service life;
6. All parts of the machine are processed with precision, and the surface of the roll is chromeplated to ensure that customers can get qualified products at the same time, it can avoid the scratch of the color steel surface paint, and increase the service life of the roll;
7. Customized coil processing solutions to solve all aspects of technical problems.
1 More efficient and accurate execution of production orders;
2. High equipment reliability;
3. Little waste of materials and energy;
4. High productivity;
5. High quality materials, get a longer service life;
6. All parts of the machine are processed with precision, and the surface of the roll is chromeplated to ensure that customers can get qualified products at the same time, it can avoid the scratch of the color steel surface paint, and increase the service life of the roll;
7. Customized coil processing solutions to solve all aspects of technical 

Why Choose this machine? 
1. Lifetime seivices
2. Introduced CZPT PLC with touch screen to machine controll system.
3. One worker operation (minimum) 
4. Lifetime>10years: roller cover with 0.05mm chrome
72mm diameter solid steel shaft
Cutting blade with heat treatment. 
5. Cr12 CZPT steel cutter with quenched treatment. 
6. Product cut-to-length.
8.Technician overseas installing and training available

After Sales Service

1. Engineer will give free training lessons to labors in buyer’s factory. 
2. The Buyer need buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD100 per day for engineer. 
3. During this guarantee period, we will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by incorrect operations, we will provide the buyer spare parts at cost price. 
4. We will charge the buyer cost price of spare parts beyond 1 year and provide long-term technical guide

Packaging & Shipping

Company Profile

 

HangZhou Noble as a professional manufacturer of ROLL FORMING MACHINE, we use AUTO CAD design software. With more than 16 years of experience and strict quality control, our products meet international standard. We are the leading manufacturer of ROLL FORMING MACHINE in CHINA.
Our company Sell machinery from 2011 years, manufacture all kind of machinery: Roof Tile machinery, wall panel machinery, roofing corrugated sheet machinery, floor deck machine, C&Z Purline machine, highway guardrail machine, EPS/Rock wool Sandwich panel line, Container board machine, Roll shutter door machine, Down spout machine and Steel bar straightening machine, PPGI/GI/GL Coils, Prefabricated container house Etc. All our clients are satisfied with the workmanship and performance of our machines because our company is accompanied with sound infrastructure and qualified team, Our company prime mission is to provide superior quality industrial machines that are efficient, highly productive and durable.
All our efforts are resulted in to the growth at par CZPT and also company started getting recognized as an organization compassionately devoted to the policy of “Quality” with “VALUE FOR MONEY”.

 

 

Exhibition & Client Visit

FAQ

.How to play order :

Inquiry—confirm the profile drawings and price—confirm the PI—arrange the deposit —we start producing                                                                                                                                                

What can we do if the machine broken?

The machine will be tested before shipment with coil, ensure everything is ready 2.We will prepare some spare parts along with the machine, ensure our customer can solve the issue in a shortest time.Both the sale person and technician can give you the service overseas and make training for the workers,the sale person can make translation, so that the installation and training will be more clear and easily.

Guarantee

Lifetime maintenance guarantee.We offer 2 years guarantee

*After-sales

 To give you the best after-sales service, the first give you video call with professional technicians , the second we send technicians to your country to repair the machine,
The buyer shall bear all expenses, including visa, round-trip airfare and suitable accommodation, and pay the salary of usd 100 / day.

.Contact us:

If you want to get more pictures or videos of the machines, feel free contact us.
We will give you the best experience!
  
     
Website:noblemachine
Factory Address:105 National Road, HangZhou , HangZhou City , ZheJiang Province, China

Choosing a drive chain for a belt conveyor

The drive chain is used to move heavy objects on the conveyor chain. Chains are magnetic, antistatic, high temperature, or chemical resistant, depending on the application. These types of drive chains are used in many different industries. A common machine that uses this type of drive is a chain hoist. Chain hoists are designed to lift heavy loads with minimal effort. Chains are often used to transport heavy loads.

roller chain

Whether using a roller chain as a drive chain or a belt conveyor can be tricky. Whether it’s a small low-speed drive with manual lubrication or a high-speed pump-lubricated drive with multiple sprockets, there are several factors to consider when choosing a roller chain. First, you need to consider motor horsepower and rpm. The speed of the motor determines how much chain you need. For example, if you are using a low-speed drive, you will need to choose a low-pitch, high-pitch chain. Another thing to consider is chain length – ideally, you can go for an even number of sprockets and chains, but never go smaller.
The lubrication system is also important because the lubrication system must be able to deliver enough oil. The type of oil used to lubricate a chain depends on its operating environment, temperature and speed. Wear is caused by pressure on the bearing, angular sliding of the pins, and rotation of the rollers. There are 5 different types of lubrication methods available, depending on the system used. A high-quality carbon steel chain is a major advantage when operating at high temperatures, as it can withstand higher temperatures.
The materials of construction for roller chains vary by application. Typically, the most common materials are steel and stainless steel, but sometimes alloy steels are used in food processing machinery that may have lubrication problems. Nylon and brass are also sometimes used. Some industries require heavy-duty chains. If you need an extremely heavy chain, you may want to consider a heavy-duty roller chain. If you are not sure which type of chain is best for your application, consult an industry expert.
Unlike other chains, roller chains are more efficient from a size and weight perspective. While solution chains are useful in some situations, drive chains are more effective for dirty work and slipping on tracks. They are commonly used in construction and manufacturing. There are other advantages to using a drive chain. They are generally stronger than belts, which is a huge benefit. So, if you’re wondering which is better, here are them:

Multi-strand roller chain

The multi-strand roller chains for drive chains market is expected to grow at a CAGR of over 20% during the forecast period. Market reports cover product demand, supply, and cost. The report covers the global market including company profiles, product details, and contact information of key players. It also takes into account the revenue generated by different application areas. The report contains 159 pages of useful information and data. It is an essential tool for anyone involved in drive chain manufacturing.
The essential characteristics of multi-strand chains are their power ratings and allowable bearing area pressures. Power rating is an important characteristic that determines the chain’s ability to transmit a specific load. Typically, multi-strand chains are rated in the range of 12,000 watts per strand. However, their capabilities are limited by link plate fatigue, roller impact fatigue, and wear between pins and bushings.
Energy Series chains are ideal for high-speed and high shock load applications. The chain is designed to provide reliable power and withstand the rigors of the oil and gas industry. It uses high-strength steel and double-coated rolls. These chains come in different lengths and come in 2 types: single-strand and multi-strand. It is best to consult a professional to find out which chain best suits your needs.
The global multi-strand roller chains market is expected to grow at a CAGR of over 7% during the forecast period. From 2011 to 2019, the industry is expected to grow by nearly 6%. However, the outlook for this market is not optimistic, with some companies experiencing negative growth over the past year. Nonetheless, slowing global economic growth and tightening COVID-19 regulations are likely to hinder the market growth.
Although requirements vary by application, it must be remembered that the load on a multi-strand roller chain must not be greater than 1/9 or 1/6 of the tensile strength of the chain. If the load exceeds this threshold, the chainplates will fatigue. This is the main reason why roller chains are expensive. However, this is not always the case. Multi-strand roller chains are a great idea if you are looking for an affordable and reliable drive chain.

double chain

If you’re looking for an industrial-grade drive chain, you’ve probably considered a double chain. The chain meshes with the sprockets on either side of the gears. It comes in different styles, each with its own advantages and disadvantages. The CZPT duplex series has twice the power capacity of standard SC duplex chains. This type of chain is usually best for new applications. On the other hand, SC double chain chains are the cheapest but have less weight and power capacity.
Another option is a triple drive chain. This type of drive chain has an additional row of plates and contains 3 sprockets. Its unique design reduces the weight and impact velocity of the timing chain. It is usually used in automotive applications. It is ideal for low to medium-load timing applications. It is also available in acoustically optimized versions. Three-quarter inch pitch double chain chains are widely used in gasoline engine aids and timing drives.

flat top chain

High friction rubber is usually installed on the top or bottom of a flat top drive chain to improve its high friction surface and prevent interference during side bend conveying. The chain plate can be customized with thin rubber layer or thick elastic polyurethane rubber according to customer requirements. In addition to providing high friction, the flat top chain also provides excellent anti-slip properties for glass bottles.
Premium steel flat top chain with high quality surface finish and excellent wear resistance. They have a high level of noise reduction and can be used in heavy duty conveying applications. These chains are available in a variety of alloys such as stainless steel or aluminum. Some models are designed to be very rugged and last longer. Aluminum and galvanized steel chains are popular choices for these chains.
Flat Top Drive Chain Conveyors are versatile and come in an endless combination of configurations. Drives can be connected end-to-end to form long conveyor lines, while side-curved flat-top chains are versatile enough to handle tandem, serpentine or carousel configurations. Standard and heavy duty models are also available. Flat top chains can be used in many different applications including food, beverages and other commodities.
Standard flat top chains are usually rectangular or L-shaped and designed for use on straight conveyors. In some cases, space constraints may require a U-shaped or rectangular conveyor line. For smoother conveying, side-curved flat-top chains can be used. These chains are paired with regular rectangular chain plates and tall pins for high load capacity. They come in different widths, including multi-strand chains.