Product Description

China Manufactured, OEM/Wear Resistance, UHMWPE Conveyor Xihu (West Lake) Dis. Rail, UHMWPE Plastic Conveyor Chain Xihu (West Lake) Dis. Rail Manufacturer

 

Products Description 
Our advantages:
Material: UHMWPE/HDPE/PP/Nylon
Produce Procedure: CNC, Injection etc.
Shape: Any, according to the drawing
Size: Any size is available
Color: Black, White, Yellow, Green, Blue etc.
Fast shipment, short production time, superior quality
Here, we could meet all your requirements for customized plastic parts

Introduction

UHMW-PE is defined as polyethylene whose molecular weight is 3.1 million or higher. When making this determination, it was found that physical properties increased rapidly as lower CZPT values increased, and then leveled off at the 3,100,000 value. As with most high-performance polymers, the processing of UHMW-PE is not easy. Because of its high melt viscosity, conventional molding and extrusion processes would break the long molecular chains that give the material its excellent properties. Current manufacturing methods include compression molding, ram extrusion and the warm forging of extruded slugs. UHMW-PE has the outstanding abrasion resistance and an extremely low coefficient of friction. Impact strength is high and chemical resistance is excellent.

The material does not break in impact strength tests using standard notched specimens; double-notched specimens break at 20 ft-lb/in (42.1 kJ/m2). UHMW-PE has a crystalline melting point of 267°F (131°C). The recommended maximum service is about 200°F (93°C).
 Care should be taken when fastening UHMW-PE, as its large thermal expansion can cause the material to buckle between fasteners if they are too far apart.
UHMW (ultra-high molecular weight polyethylene) is an extremely tough plastic with high abrasion and wear resistance.
The versatility of polyethylene has made it a popular plastic for countless industrial applications that require durability, low friction, and chemical resistance.

These wear strips are mounted on the tracks over which the chain travels. Special Antistatic grade of Ultra High Molecular Weight Polyethylene (UHMWPE having antistatic property ensures its suitability for LPG installations, reducing chances of sparks / static current developed because of friction. Various Rectangular, Square, Trapezoidal cross sections, “C” Profile , Special shapes, Curves etc. are available suitable for all installations. Installation of these liners ensures prolonged working of dry chains in dusty atmosphere. 

Bottling / Conveying Machinery:
Wear Strips, Machined and Extruded Profiles as Xihu (West Lake) Dis.s, Star Wheels, Timing Screws, Dead Plates and Conveyor Curves. Ideal for use in Breweries, CHangZhou Plants, etc.

Paper Industry:
Suction Box Tops, Forming Boards, Foil Blades, Doctor Blades, Sealing Strips, Deckles and Febriculas.

Mining / Bulk Materials:
Chute Liners, Bin Liners, Truck Liners, Impact Slider Bars, Scraper Blades and Wear Plates

Filter Industry :
Different kinds of filters like Drum Filters, Disc Filters, Belt Filters, etc.

Cold Rolling Industry :
Roll Pads, Roll Racks, Saddle Blocks, Roll Drives & Xihu (West Lake) Dis. Boards.

Chemical Industry :
Spray Nozzles, Flanges, Impellers, Pump Casings, Filter Plates and Frames, Wear Parts for Belt Filters, etc.

Characters:

• very flat on the surface  
• The thickness tolerance is +2 -0mm,some made according to your requirements.
• The color is pure and any color can be made by us.
• We can give you an accurate size of UHMWPE Components with advanced machine.
• Different shaped UHMWPE components also can be made by us like bending sheet.
• According to different requirements with different application, special specifications can be customized, like anti-UV, fire-resistant,anti-static and with other characters.
• Highest abrasion resistance of any polymer, 6 times more abrasion resistant than steel
  Very low water absorption
  Excellent impact resistance
  Good corrosion & chemical resistance
  Noise-absorption & Vibration-absorption

Excellent Chemical Resistance Machined UHMW Polymer Parts Application

1. Conveyor Paddle
2. Impact Bar
3. Dock Bumper
4. Pipe Support Block
5. Chain guide
6. Pulley and Roller
7. UHMWPE Saddle or Block
8. Machine wear block and strips
9. Other machined parts

Any size, Shape are available with us.

Advantages

Self-lubricating.
Good Abrasion&wear resistance (15 times more resistant to abrasion than carbon steel).
Corrosion & impact resistant.
low temperature resistant.
Non-water absorption
Easy to machine

 

roperty:	Test Method (Standard)	Ticona GUI4152	Ticona GUI4150,4120	Unit
Molecular weight		1.5million-4million	1.5million-8million
Density	ISO 1183-1:2012/DIN53479	0.92-0.98	0.93-0.98	g/cm³
Compression strength	ISO 604:2002	≥30	≥32	Mpa
Tensile strength	ISO527-2:2012	≥20	≥22	Mpa
Elongation at break	ISO527-2:2012	≥280	≥300	%
Dynamic Friction coefficient	ASTM D 1894/GB10006-88	≤0.20	≤0.18
Notched impact strength (Charpy)	ISO179-1:2571/GB/T 1043.1-2008	≥100	≥100	kJ/m2
Abrasion wear index	ES-X65710-2008	≤30	≤30	mg
Vicat softing point	ISO306:2004	≥80	≥80	°C
Hardness shore-D	ISO 868:2003	60-65	61-66	D

Our factory

FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? Is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shippment.

Different types of drive chains

There are many different types of drive chains. You should be able to differentiate between roller chains, forged rivetless chains, double chains, flat-top chains, and helical chains by the terms used. This article will provide information on the different types of chains. Then, you can choose the right 1 according to your needs. If you haven’t purchased a chain yet, read this article to get started. It will also provide information on the pros and cons of each type.

roller chain

There are several differences between drive chains and roller chains, but in essence, the 2 are functionally similar. The choice of which type to use depends largely on the type of environment it will be exposed to. While roller chains are suitable for clean indoor environments, they are not very forgiving when it comes to rubbing against the rails. Following are the main differences between a drive chain and a roller chain. Using the correct drive chain is essential for a smooth and efficient running machine.
Roller chain drive chains come in many different weights and tensile strengths. For light-duty applications, use a smaller pitch chain. For heavy-duty applications, use larger pitch chains. The design simplicity of these chains makes them ideal for a variety of applications. While they are great for a variety of applications, the durability of these chains makes them ideal for a variety of applications. Some of the main uses of roller chain drive chains are listed below.
When replacing the drive chain, be sure to follow the safety guidelines. The most important thing to remember is not to place the chain on a dirty floor as it may cause stretch or damage. After removing the chain from the sprocket, apply the measured load specified by ANSI to it. If the load exceeds this value, the chain may bend. A suitable load for measuring a drive chain should be at least 6 links.
While roller chains are usually made of carbon steel, some are made of stainless steel and are used in food processing machinery. In these environments, the chain may be made of stainless steel for lubrication. Brass and nylon are also sometimes used to meet these requirements. Regardless of the application, however, choosing the right drive chain is critical to the success of a roller chain machine. It is important to maintain the proper balance between the roller chain and the machine.
To properly use a roller chain, first determine the size of the sprocket used for the drive. The size of the chain should be smaller than the smallest sprocket to prevent tooth interference and provide adequate winding on the smaller sprocket. A good practice is to choose a drive chain with a center distance of 30 to 50 times the chain pitch. The longest possible center-to-center distance is approximately 80 times the chain pitch but is not recommended for high-speed applications.

Drop forged rivetless chain

Drop-forged rivetless drive chains are made of drop-forged steel components. Their proportions are suitable for strength and lightweight. Forged rivetless chains are generally divided into 3 types. Each of these types has its own set of important specifications. Key topics include minimum ultimate tensile strength, chain length tolerances, and link dimensions. Read on to learn more about each type and its uses.
One of the main features of forged rivetless chains is that, despite their relatively low price, they are designed to be very durable. The quality of a forged chain depends on the structure and design of the chain. The manufacturer of this type of drive chain is CZPT, which has a large stock of these chains. The chain is proof tested after assembly and comes with a two-year parts replacement warranty.
Forged rivetless chains are available in a variety of pitch sizes and strength grades. They are made of cast manganese or alloy steel and have an average strength of 24,000 to 300,000 pounds. These chains are suitable for automotive, conveyor, and material handling as well as meat packaging, sugar processing, and steel mill applications. They are also widely used in conveying systems. To ensure quality and performance, manufacturers offer a variety of forged chains.
CZPT offers forged CZPT drive chains for fatigue-free operation. The chain includes a solid one-piece forged drive pawl for optimum durability. Chains are available in Figure 8 and in D-shape styles. For more information, please contact CZPT directly. Custom Drop-Forged rivetless drive chains can be ordered. Manufacturers also offer custom chains for specific application needs.

double chain

Duplex drive chains have 2 sets of rollers instead of one, producing twice the power. Double chain roller chains have pins and roller bearings, while triple chain chains have an extra row of plates to accommodate the 3 sprockets. They are usually interchangeable with each other. They are available for US, UK, and ISO standards. They are made of carbon steel, stainless steel, and nickel or nickel-plated.

flat top chain

Flat-top drive chains are ideal for curved or straight tracks and come in many different types and thicknesses. These chains are highly resistant to wear and are usually made of steel, stainless steel, or plastic. CZPT manufactures special brands of flat-top chains with high wear resistance and excellent noise reduction. In addition to being versatile, flat-top chains can be used in a variety of industrial applications.
There are 2 main types of CZPT chains: solid top or raised rib. One piece is formed from a single unit link and the other has roller base links for added strength. The two-piece chain combines flat tabletop links and a roller bottom chain for added strength. These chains are available in widths up to 20 feet and are available in a variety of widths. These chains are available in stainless steel, cast iron, or plastic.
The hinge pin is another important part of the flat top chain system. Support chain plate to ensure smooth conveying. The hinges are available in single hinge pin and double hinge pin styles. Standard hinge pins are designed for straight, narrow-width chainplates; double hinge pins are designed for longer, heavier products. The hinge pins also come in many different materials, including aluminum and galvanized steel. This allows for customization based on machine design, operating conditions, and drive method.
Whether your flat-top chain conveyor system is large or small, a high-quality flat-top chain will get the job done. With their low maintenance and low maintenance design, these chains are easy to clean and maintain. They can accommodate workpiece pallets of various sizes, and their flexibility makes them ideal for many different applications. They can also be highly customized for various industries. So if you need an industry-specific conveyor, then a flat-top drive chain is the way to go.