Product Description
Double Layer Roofing Sheet Roll Forming Machine
Roofing Sheet Tile Roll Forming Machine is 1 of most popular metal building material making machines,it can produce many kinds of trapezoidal tile/panels,like Ag panel or PBR/R panel,which can be widely used in many scenes,like school,gym, warehouse,etc.
1. Component line1000 Roof Panel Cold Roll Forming Machine
| No. | Name | Unit | Qty |
| 1 | Man-made uncoiler | set | 1 |
| 2 | Main machine for roll forming | set | 1 |
| 3 | Control system | set | 1 |
| 4 | Hydraulic system | set | 1 |
| 5 | mold pressing machine | set | 1 |
| 6 | Blade | set | 1 |
| 7 | Receiving table | set | 1 |
Product parameter
| Series | Details | Parameter |
| ProducT | Raw material | PPGI /PPGL |
| Material thickness | 0.25-0.8mm | |
| Product cutting length | Adjustable | |
| Coil ID | 508 mm | |
| Coil width | 1250 mm | |
| Coil weight | 5T | |
| Decoiler | Work type | hand type |
| Structure | Steel channel for basic frame | |
| Loading capacity | 5 Tons | |
| Coil inner diameter | 550-610 mm(adjustable) | |
| Max coil width | 1250 mm | |
| Roll forming machine |
Feeding device | Platform, the width is adjustable |
| Roller stations | 16 stages The distance between 2 stages is 443mm |
|
| Roller shaft | Shaft material: 45# steel | |
| Shaft diameter: φ70 mm | ||
| Roller | Roller material: 45# steel | |
| Roller spacer | Anti rusty treatment | |
| Work speed | 25m/min | |
| Main structure | Middle plate weld with structure | |
| Motor power | 5.5KW ,ZheJiang LICHAO BRAND | |
| Transmission | 1.0INCH CHAINS | |
| Machine basic frame | 400# H steel welded with diagonal bracing inside | |
| Bearing | Chinese famous brand: HangZhou | |
| PLC control system |
Frequency brand | Delta (original) |
| PLC brand PLC | Delta (original) | |
| Screen type | Touch screen also have button | |
| Screen language | English / Chinese/Arabic | |
| Low voltage apparatus | ZheJiang DELTA | |
| Encoder | Omron | |
| Function | Cutting to length, quantity and work speed control. | |
| Hydraulic system |
Work type | Hydraulic cutting |
| Driving type | By pillar type cylinder | |
| Hydraulic motor power | 4.0KW | |
| Cutter material | Cr12 | |
| Cutting length tolerance | ±1-3mm | |
| Product collect table |
Length | 3m |
| Width | 1.3m | |
| Structure | Shaped steel welded | |
| Machine weight | Around 4Tons | |
Detailed photo
Decoiler ( Selectable configuration ):
Optional configuration ): Hydraulic decoiler;
Loading Lecel: 5tons(common), 8tons, 10tons, 15tons or as requirement;
Loading Width: Max. 1250mm or 1450mm (common);
Loading Inner Diameter: φ450-550mm;
Loading Outer Diameter: Max. φ1500mm
Forming station :
With feeding material guide, body frame made from H450 type steel by welding
Side wall thickness: Q235 t30mm ;
Tie rod:ф22 Galvanized
Rollers manufactured from Gcr15/Cr12 steel,CNC lathes,Heat Treatment,hard Chrome Coated
with thickness 0.04mm,surface with mirror treatment
The warranty for the rollers is 2 years
Shafts Diameter=ф90 mm,precision machined
Gear/Sprocket driving,about 21-step to form(19-step to form and 3 step for final shaping).
Main Motor=18.5KW , Frequency speed control
Speed redcucer motor:K series;
Size changing motor:6pcs, Automatically controlled by PLC Programing.
Sliding block:150*150mm;
All the screw bolts with grade 8.8
Real forming speed 20m/min (depending on the number of punching holes)With squareness roller setup
Post Hydraulic Cutting Device Post to cut, stop to cutting,Three pieces type of cutting blade design, no blanking
Hydraulic motor:5.5 KW ;
Cutting tool material: Cr12MoV
The cutting power is provided by the main engine hydraulic station
PLC Controller & Hydraulic System
Collect Product Table
1. Automatic Stacker (optional configuration)–Length: According to customized;
2. Manual Simple collecting product table (standard configuration)–Length: 3m(common) or as customized.
Product feature
1 More efficient and accurate execution of production orders;
2. High equipment reliability;
3. Little waste of materials and energy;
4. High productivity;
5. High quality materials, get a longer service life;
6. All parts of the machine are processed with precision, and the surface of the roll is chromeplated to ensure that customers can get qualified products at the same time, it can avoid the scratch of the color steel surface paint, and increase the service life of the roll;
7. Customized coil processing solutions to solve all aspects of technical problems.
Why Choose this machine?
1. Lifetime seivices
2. Introduced CZPT PLC with touch screen to machine controll system.
3. One worker operation (minimum)
4. Lifetime>10years: roller cover with 0.05mm chrome
72mm diameter solid steel shaft
Cutting blade with heat treatment.
5. Cr12 CZPT steel cutter with quenched treatment.
6. Product cut-to-length.
8.Technician overseas installing and training available
After Sales Service
1. Engineer will give free training lessons to labors in buyer’s factory.
2. The Buyer need buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD100 per day for engineer.
3. During this guarantee period, we will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by incorrect operations, we will provide the buyer spare parts at cost price.
4. We will charge the buyer cost price of spare parts beyond 1 year and provide long-term technical guide
Packaging & Shipping
Company Profile
HangZhou Noble as a professional manufacturer of ROLL FORMING MACHINE, we use AUTO CAD design software. With more than 16 years of experience and strict quality control, our products meet international standard. We are the leading manufacturer of ROLL FORMING MACHINE in CHINA.
Our company Sell machinery from 2011 years, manufacture all kind of machinery: Roof Tile machinery, wall panel machinery, roofing corrugated sheet machinery, floor deck machine, C&Z Purline machine, highway guardrail machine, EPS/Rock wool Sandwich panel line, Container board machine, Roll shutter door machine, Down spout machine and Steel bar straightening machine, PPGI/GI/GL Coils, Prefabricated container house Etc. All our clients are satisfied with the workmanship and performance of our machines because our company is accompanied with sound infrastructure and qualified team, Our company prime mission is to provide superior quality industrial machines that are efficient, highly productive and durable.
All our efforts are resulted in to the growth at par CZPT and also company started getting recognized as an organization compassionately devoted to the policy of “Quality” with “VALUE FOR MONEY”.
Exhibition & Client Visit
Sales Network
Our products are sold at home and abroad.
We are looking forward to forming successful business relationships with new clients around the world in the near future.
FAQ
.How to play order :
Inquiry—confirm the profile drawings and price—confirm the PI—arrange the deposit —we start producing
What can we do if the machine broken?
The machine will be tested before shipment with coil, ensure everything is ready 2.We will prepare some spare parts along with the machine, ensure our customer can solve the issue in a shortest time.Both the sale person and technician can give you the service overseas and make training for the workers,the sale person can make translation, so that the installation and training will be more clear and easily.
Guarantee
Lifetime maintenance guarantee.We offer 2 years guarantee
*After-sales
To give you the best after-sales service, the first give you video call with professional technicians , the second we send technicians to your country to repair the machine,
The buyer shall bear all expenses, including visa, round-trip airfare and suitable accommodation, and pay the salary of usd 100 / day.
.Contact us:
If you want to get more pictures or videos of the machines, feel free contact us.
We will give you the best experience!
Website:noblemachine
Factory Address:105 National Road, HangZhou , HangZhou City , ZheJiang Province, China
Roller Chain Basics
Before choosing the right roller chain for your machine, it is necessary to learn some basics. Learn about sprockets, tensile strength, pitch, and width. Read this article to learn more. It will help you make an informed decision. Getting the right product is critical, but it’s not always as simple as choosing a brand name. You need to choose a company that supports its products and provides good service.
Roller sprocket
If you are planning to purchase roller sprockets for your application, you should first look at the various types available. Sprockets available for single-strand roller chains are manufactured by Boston Steel – Type B sprockets are drilled to size. They are available in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch sizes.
The diameter of the sprocket is important when choosing the right sprocket for your application. Using a caliper to measure the diameter of a toothless plate is a good way to determine the exact size of the sprocket. A caliper is the diameter of a plate without teeth. On Type B and C sprockets, the hub diameter measures the thickness of the hub.
Another type of sprocket is the steel split sprocket, which is split in diameter. This type is easy to install and remove, and is held together by bolts in the hub. Typically, split sprockets have chain pitches ranging from 40 to 240 and bores ranging from 3/4″ to 6″. The split sprockets are designed with 1 pointing towards the ceiling and the other 2 parallel to the floor.
When shopping for sprockets, it is important to remember that they are designed specifically for a specific chain. All chains are manufactured to specific standards. In the United States, the most common standard is ANSI. The chain pitch is the distance between the center of each pin and the center of the next pin. In the US, the standard is always measured in eight-inch intervals.
In addition to sprocket size, sprocket pitch and the surface area also affect chain life. Unlike belt sprockets, which are made of forged steel, the teeth on roller sprockets are stamped from steel sheet or pressed from powdered metal. The harder the teeth, the longer the chain will last.
Roller chain pitch
The pitch of a roller chain is the distance between the sprocket and the pin. The smaller the thread pitch, the smaller the bushing wear. Generally speaking, the smaller the pitch, the longer the life of the chain. For best performance and longest life, manufacturers recommend a minimum chain pitch of 2% to 3%. Chain pitch is important to ensure proper performance, and the manufacturer recommends that you replace the chain when it reaches 2% to 3% of normal.
To determine the correct chain pitch for a particular chain, first determine the sprocket size and pitch. Pitch is the distance between pin centers, measured in 1/8 inch increments. The pin diameter of the chain is also important. If you’re not sure about the pin diameter of your chain, measure a few links to get a good average reading. Alternatively, use a caliper to measure the inside diameter of the sprocket and count the number of teeth.
When sizing a sprocket, measure the chain between the gears with a caliper and compare it to the measurements on the chain size chart. Make sure you have checked all the specs and checked the correct chain pitch. Then, choose the correct chain pitch for your needs. This is a critical step in choosing the right chain. So get the correct pitch for your roller chain. Correct pitch helps ensure maximum performance and safety.
To identify a specific type of roller chain, measure its tensile strength. This represents the amount of load the chain can withstand before breaking. Another key parameter to consider is fatigue strength. Chains with high fatigue strength are more resistant to rust and wear than chains with low fatigue strength. The numbers on the right in the standard numbering represent normal or light duty chains, while the numbers on the left represent the pitch of heavy-duty chains.
Double pitch roller chains are a variant of single pitch chains. They are manufactured according to ISO 606 and meet the same standards as single pitch chains. They are mainly used in applications with lower requirements for speed and power transmission. The plates of double pitch roller chains are also longer than single pitch chains. The double pitch drive series is also used for elevator and long conveyor drives. There are 3 main types of roller chains: single-pitch chains, double-pitch carriers, and oversized rollers.
Roller chain width
When buying a roller chain, 1 of the first decisions you must make is its width. To make this determination, you need to measure the overall width of the chain, the diameter, and the width of each roller. You must also know the height and thickness of the board. After taking these measurements, you can start shopping for the perfect roller chain. But before you buy a new chain, it’s important to know what to expect from the chain itself.
There are many different types of roller chains. These chains are available for ANSI and metric measurements. They come in single-stranded and double-stranded variants. They are usually used for power transmission. Other types include agricultural, automotive, conveyor, multi-strand, and four-strand chains. These charts also include a chart so you can easily see the exact size you need. Listed below are some of the benefits of buying a roller chain.
Roller diameter and pin diameter are important factors in choosing the correct chain width. The width of the chain is the nearest binary fraction of 5/8 of an inch. It should be at least half the thickness of the sprocket, and the plate thickness is one-8h the width of the chain. Overweight chains are indicated with the suffix H. The pitch and width of the chain are determined by the working load and machine speed.
The outer links of the roller chain are called pin links. These pins are inserted into the bushings of the adjacent roller links. They are held in place by cotter pins. Pin links are usually pressed into the pins of heavy-duty chains. These pins are used to hold the rollers in place. However, these pin chains can reduce the power rating of roller chains by up to 20%.
The ANSI 29.1 Steel Chain Specification specifies a minimum pitch in inches and ultimate strength of 12,500 x pitch in inches. At the same time, the O-ring chain greatly reduces wear due to its lubricating effect. O-ring and X-ring chains contain a lubricant injected by vacuum when riveting the chain together. Transmission chains are tested and governed by standards bodies such as ANSI. In 2011, the American Society of Mechanical Engineers developed a standard for precision power transmission chains.
Roller chain tensile strength
One of the most important indicators of roller chain strength is tensile strength. This measurement refers to the amount of load the chain can withstand before breaking. Another measure, called fatigue strength, refers to the maximum load a chain can withstand before it breaks. The strength of a roller chain depends on its size, the quality of the steel used in its construction, and the heat treatment. There are also differences in the types of shot peening used to treat steel, pitch holes, and link plates.
When choosing a roller chain, the workload is critical. This is the maximum load the chain can withstand before fatigue failure occurs. This measurement is critical because it helps determine the type of load applied to the chain. When deciding which roller chain to buy, be sure to consider the mechanical type and desired strength. Then, make sure it meets strength and load-carrying capacity requirements.
The ultimate tensile strength of a roller chain is based on the manufacturer’s recommended maximum tensile strength. However, the actual tensile strength may be higher or lower than this value. The working load limit of a roller chain can also be calculated by multiplying the chain diameter by the grade. The working load limit of a chain is the highest tension it can withstand before breaking. This value is usually expressed in points.
The maximum tensile strength of roller chains varies by chain type. The single-strand heavy chain has thick side plates for higher shock loads. Single strand heavy-duty roller chains, also known as “bushing” roller chains, are also available. Double-stranded heavy chains are structurally similar, but they have 2 layers of steel connected by pins that are nearly twice as strong as standard roller chains.
The tensile strength of a single-strand roller chain is approximately 500 tons. In comparison, a single-chain blockchain has a tensile strength of 900. The tensile strength of the 2 is similar, and it is not recommended to choose 1 or the other. Although steel and titanium chains are considered the strongest materials for roller chains, these materials are not magnetic.
