Product Description

Metal Floor Deck  Profile Roofing Sheet  Roll Forming Machine

 Roofing Sheet Tile Roll Forming Machine is 1 of most popular metal building material making machines,it can produce many kinds of trapezoidal tile/panels,like Ag panel or PBR/R panel,which can be widely used in many scenes,like school,gym, warehouse,etc.

1. Component line1000 Roof Panel Cold Roll Forming Machine

No.	Name	Unit	Qty
1	Man-made uncoiler	set	1
2	Main machine for roll forming	set	1
3	Control system	set	1
4	Hydraulic system	set	1
5	mold pressing machine	set	1
6	Blade	set	1
7	Receiving table	set	1

Product parameter 

Series	Details	Parameter
ProducT	Raw material	PPGI /PPGL
	Material thickness	0.25-0.8mm
	Product cutting length	Adjustable
	Coil ID	508 mm
	Coil width	1250 mm
	Coil weight	5T
Decoiler	Work type	hand type
	Structure	Steel channel for basic frame
	Loading capacity	5 Tons
	Coil inner diameter	550-610 mm(adjustable)
	Max coil width	1250 mm
Roll forming  machine	Feeding device	Platform, the width is adjustable
	Roller stations	16 stages The distance between 2 stages is 443mm
	Roller shaft	Shaft material: 45# steel
		Shaft diameter: φ70 mm
	Roller	Roller material: 45# steel
			Roller spacer	Anti rusty treatment
	Work speed	25m/min
	Main structure	Middle plate weld with structure
	Motor power	5.5KW ,ZheJiang LICHAO BRAND
	Transmission	1.0INCH CHAINS
	Machine basic frame	400# H steel welded with diagonal bracing inside
	Bearing	Chinese famous brand: HangZhou
	PLC control system	Frequency brand	Delta (original)
PLC brand PLC		Delta (original)
Screen type		Touch screen also have button
Screen language		English / Chinese/Arabic
Low voltage apparatus		ZheJiang DELTA
Encoder		Omron
Function		Cutting to length, quantity and work speed control.
Hydraulic system	Work type	Hydraulic cutting
	Driving type	By pillar type cylinder
	Hydraulic motor power	4.0KW
	Cutter material	Cr12
	Cutting length tolerance	±1-3mm
Product collect table	Length	3m
	Width	1.3m
	Structure	Shaped steel welded
Machine weight	Around 4Tons

Detailed photo 

Decoiler ( Selectable configuration ):
Optional configuration ): Hydraulic decoiler; 

Loading Lecel: 5tons(common), 8tons, 10tons, 15tons or as requirement;
Loading Width: Max. 1250mm or 1450mm (common);
Loading Inner Diameter: φ450-550mm;
Loading Outer Diameter: Max. φ1500mm

Forming station :

With feeding material guide, body frame made from H450 type steel by welding
Side wall thickness: Q235 t30mm ;
Tie rod:ф22 Galvanized
Rollers manufactured from Gcr15/Cr12 steel,CNC lathes,Heat Treatment,hard Chrome Coated
with thickness 0.04mm,surface with mirror treatment
The warranty for the rollers is 2 years
Shafts Diameter=ф90 mm,precision machined
Gear/Sprocket driving,about 21-step to form(19-step to form and 3 step for final shaping).
Main Motor=18.5KW , Frequency speed control
Speed redcucer motor:K series;
Size changing motor:6pcs, Automatically controlled by PLC Programing.
Sliding block:150*150mm;
All the screw bolts with grade 8.8
Real forming speed 20m/min (depending on the number of punching holes)With squareness roller setup

Post Hydraulic Cutting Device Post to cut, stop to cutting,Three pieces type of cutting blade design, no blanking 
Hydraulic motor:5.5 KW ;
Cutting tool material: Cr12MoV
The cutting power is provided by the main engine hydraulic station

 

PLC Controller & Hydraulic System

Collect Product Table 

1.   Automatic Stacker (optional configuration)–Length: According to customized;
2.   Manual Simple collecting product table (standard configuration)–Length: 3m(common) or as customized.

Product feature 
1 More efficient and accurate execution of production orders;
2. High equipment reliability;
3. Little waste of materials and energy;
4. High productivity;
5. High quality materials, get a longer service life;
6. All parts of the machine are processed with precision, and the surface of the roll is chromeplated to ensure that customers can get qualified products at the same time, it can avoid the scratch of the color steel surface paint, and increase the service life of the roll;
7. Customized coil processing solutions to solve all aspects of technical problems.
1 More efficient and accurate execution of production orders;
2. High equipment reliability;
3. Little waste of materials and energy;
4. High productivity;
5. High quality materials, get a longer service life;
6. All parts of the machine are processed with precision, and the surface of the roll is chromeplated to ensure that customers can get qualified products at the same time, it can avoid the scratch of the color steel surface paint, and increase the service life of the roll;
7. Customized coil processing solutions to solve all aspects of technical 
Why Choose this machine? 
1. Lifetime seivices
2. Introduced CZPT PLC with touch screen to machine controll system.
3. One worker operation (minimum) 
4. Lifetime>10years: roller cover with 0.05mm chrome
72mm diameter solid steel shaft
Cutting blade with heat treatment. 
5. Cr12 CZPT steel cutter with quenched treatment. 
6. Product cut-to-length.
8.Technician overseas installing and training available

After Sales Service

1. Engineer will give free training lessons to labors in buyer’s factory. 
2. The Buyer need buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD100 per day for engineer. 
3. During this guarantee period, we will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by incorrect operations, we will provide the buyer spare parts at cost price. 
4. We will charge the buyer cost price of spare parts beyond 1 year and provide long-term technical guide

Packaging & Shipping

Company Profile

 

HangZhou Noble as a professional manufacturer of ROLL FORMING MACHINE, we use AUTO CAD design software. With more than 16 years of experience and strict quality control, our products meet international standard. We are the leading manufacturer of ROLL FORMING MACHINE in CHINA.
Our company Sell machinery from 2011 years, manufacture all kind of machinery: Roof Tile machinery, wall panel machinery, roofing corrugated sheet machinery, floor deck machine, C&Z Purline machine, highway guardrail machine, EPS/Rock wool Sandwich panel line, Container board machine, Roll shutter door machine, Down spout machine and Steel bar straightening machine, PPGI/GI/GL Coils, Prefabricated container house Etc. All our clients are satisfied with the workmanship and performance of our machines because our company is accompanied with sound infrastructure and qualified team, Our company prime mission is to provide superior quality industrial machines that are efficient, highly productive and durable.
All our efforts are resulted in to the growth at par CZPT and also company started getting recognized as an organization compassionately devoted to the policy of “Quality” with “VALUE FOR MONEY”.

 

 

Exhibition & Client Visit

FAQ

.How to play order :

Inquiry—confirm the profile drawings and price—confirm the PI—arrange the deposit —we start producing                                                                                                                                                

What can we do if the machine broken?

The machine will be tested before shipment with coil, ensure everything is ready 2.We will prepare some spare parts along with the machine, ensure our customer can solve the issue in a shortest time.Both the sale person and technician can give you the service overseas and make training for the workers,the sale person can make translation, so that the installation and training will be more clear and easily.

Guarantee

Lifetime maintenance guarantee.We offer 2 years guarantee

*After-sales

 To give you the best after-sales service, the first give you video call with professional technicians , the second we send technicians to your country to repair the machine,
The buyer shall bear all expenses, including visa, round-trip airfare and suitable accommodation, and pay the salary of usd 100 / day.

.Contact us:

If you want to get more pictures or videos of the machines, feel free contact us.
We will give you the best experience!
  
     
Website:noblemachine
Factory Address:105 National Road, HangZhou , HangZhou City , ZheJiang Province, China

Pin chain conveyor

The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the 2 axles should be 30 to 50 times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.

Roller chains are more resistant to dirty environments

There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.

A stud chain is more efficient than a friction drive

The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.

Shaft chains designed for conveying bulk products

Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on 2 strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.